Nikon Corporation Advanced Manufacturing Business Unit
Nikon Corporation Next Generation Project Division
Global

Processing of flat surfaces and common flat surfaces

Nikon's optical subtractive processing machine is capable of performing high precision flat surface processing with sub-micron level geometrical tolerances. This section introduces flat surface processing and common flat surface processing performed by this machine.
Processing of flat surfaces and common flat surfaces

Flat surface processing is processing that removes the surface to create a uniform surface.

Flat surface processing is processing that grinds the flat surface of the target object. The main purpose of this processing is making the thickness of the target object uniform or achieving the required flatness. Additionally, processing to achieve uniform flatness on multiple locations of a target object is called common flat surface processing.
No laser processing machine until now has been able to perform flat surface processing, but Nikon’s optical subtractive processing machine enables high precision surface processing through precise control using precision measuring equipment, the laser and the stage. Furthermore, regarding problems such as deformation or breakages caused by stress or resistance generated by machine tools, this machine does not generate any thermal stress or contact resistance because it performs ablation processing with an ultra-short pulse laser, thus expanding the possibilities of high precision surface processing on parts that were previously difficult to machine.

Example of processing flat surfaces and common flat surfaces

1 Flat surface processing on a thin stainless steel plate

Nikon’s optical subtractive processing machine utilizes the merits of the ultra-short pulse laser that does not cause heat damage on the target object and the high precision global coordinate system to enable flat surface processing on parts that are difficult to flatten such as thin plates.
Flatness processing on a thin stainless steel plateFlatness processing on a thin stainless steel plate
Example of flat surface processing performed on an approximately 3 mm thick stainless steel plate. Flat surface processing with extremely high precision (flatness of 0.5 μm) is achieved without causing distortion from heat or chucking force.

2 Common flat surface processing on a thin stainless steel plate

Next is an example of common flat surface processing performed on a thin stainless steel plate.
Common flat surface processing on a thin stainless steel plateCommon flat surface processing on a thin stainless steel plateEnlarged view of elastic hingeEnlarged view of elastic hinge
Example of 10 mm x 10 mm with a maximum depth of 60 μm common flat surface processing performed in the four corners of an approximately 1 mm thick stainless steel plate. Common flat surface processing with extremely high precision (common flatness of 0.4 μm) is achieved without warping the thin plate.

3 Common flat surface processing on a low rigidity elastic hinge

As conventional machine processing is contact type, force and heat are generated at the part being machined because processing is performed by pressing a tool such as a cutting tool onto it. Furthermore, stress is generated on the part being machined because tools for fixing the workpiece in place such as jigs are needed to suppress the reaction force of the cutting tool, so it was difficult to perform fine processing on low rigidity parts with long thin protrusions. Nikon’s laser processing is non-contact processing using an ultra-short pulse laser that can perform processing of low rigidity parts, which is sensitive to stress, at a sub-micron level.
Enlarged view of elastic hingeEnlarged view of elastic hinge
Enlarged view of elastic hinge
Common flat surface processing on a low rigidity elastic hingeCommon flat surface processing on a low rigidity elastic hinge
Example of processing on an elastic hinge used in an ultra-high precision drive mechanism. Common flat surface processing with extremely high precision (common flatness of 0.5 μm) is achieved even on parts with low rigidity.

Other cases

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